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Mitutoyo 544-499-1A Laser Scan Micrometer, 0.004 to 1"

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$13,482.30
SKU:
544-499-1A
Condition:
New
Availability:
In Stock
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Mitutoyo 544-499-1A Laser Scan Micrometer, 0.004 to 1"

$13,482.30

Mitutoyo 544-499-1A

Measuring unit features

  • Suitable for high-accuracy applications such as pin and plug gage calibration
  • Wide measuring range of .004 to 1" (? 0.1 to ? 25 mm)
  • Provides ultra-high accuracy with a linearity of ±0.5 ?m (±20 ?inch) over the entire measurement range and ±(0.3 + 0.1 ?D) ?m in the narrow range
  • Ultra-high repeatability down to ±0.03 ?m (±1.2 ?inch)
  • Certified accuracy over entire measurement range
  • Improved resistance to IP64-level environments

Display unit features

  • With a dual-display design setup values can be continuously monitored, and two measurement value items can be displayed on the sub-display with the simultaneous measurement function
  • Either segment measurement (7 segments maximum) or edge measurement (1 to 255 edges) can be selected
  • RS-232C and I/O-Analog interfaces are provided as standard
  • A statistical calculation function and abnormal data eliminating function are provided

Applications

  • In-line glass fiber or fine wire diameter
  • Outer diameter of opaque or transparent cylinders
  • Outer diameter and roundness of cylinder
  • X- and Y-axis electric cables and fibers
  • Thickness of film and sheet
  • Spacing of IC chip leads
  • Film sheet thickness
  • Disk head movement
  • Gap between rollers
  • Taper and form
  • Tape width
  • Outer diameter of optical connector and ferrule
  • Dual system for measuring a large outside diameter

Display unit functions

Measuring setup memory

The measuring setup can be registered as a program and saved (100 programs). These programs can be recalled with a single operation.

Multiple calibration data memory function

This function allows storage of 10 types of calibration data. In this function mode, up to 10 sets of 10 programs are available in hand.

Drill/endmill (odd number flute) diameter measurement

The diameter of drills or endmills that have an odd number of flutes can be measured by changing the parameter set up.

Automatic workpiece detection

This function automatically starts measurement when a workpiece advances into the specified measuring area.

Preset/offset

Sets the currently displayed measurement value to zero or a specified numeric value. This is useful, for example, if a difference in the diameters of a reference gage and a workpiece is to be allowed for in calibration, or if a dimension of a workpiece that exceeds the measurement range of the laser scan micrometer is to be measured.

Mastering

For continuous processing of high-precision workpieces, fine-adjusting the preset or offset value is called mastering. By specifying a mastering value, the total correction will be (zero-set/offset value) + (±mastering value). If a positive mastering value is specified, the displayed value for a workpiece diameter measurement will be greater than the actual value. If a negative value is specified, the displayed value will be smaller than the actual value.

Sample measurement

On a sample measurement the number of measurements will be defined (in the range of 2 to 999) in advance. From this sample, measurement various calculation results (mean, maximum, minimum, and range) can be derived. These measurements can be used for runout measurements on a revolving workpiece and simplified cylindricity measurements.

Arithmetical average/moving average

Arithmetical/moving average modes are provided to obtain the average of measurement values. On this type of laser scan micrometer, either of them can be specified before starting measurement. In the arithmetical average mode, the number of scans over which to take an averaging can be set at one of twelve steps between 1 (0.32 ms) and 2048 (0.64 sec). In the moving average mode, the number of scans can be set at one of seven steps between 32 (0.01 sec) and 2048 (0.64 sec), and the measurement value will be updated every sixteen scans on and after the second measurement, irrespective of the specified number of scans for averaging. The latter mode is suitable for judging the trend in the diameter or width of an endless workpiece, such as wire or tape from a measurement that requires a long period.

Measurement using segment specification

The following conventions are used to set up to the maximum of seven segments. However, if the transparent object measuring mode is set, no more than three segments can be set at one time.

Automatic measurement using edges

The edges created by scanning a workpiece can be used to program an laser scan micrometer. A maximum of 127 workpiece features, and 127 of the spaces between these features, can be used, which involves a total of 255 edges. This is most useful for measuring such things as IC chip leads or connector pins that are approximately equally spaced. This method cannot be applied to transparent objects.

External trigger signal input

By supplying a contact signal to the foot switch connector at the rear panel of the display unit, the measurement can be triggered.

Abnormal data elimination

If a piece of data significantly exceeds the tolerance limit because the workpiece or measuring unit is contaminated by a water droplet, oil droplet or dust, the piece of data will be automatically removed by this function.

Data output internal setting

By setting an interval (between 1 and 999 seconds) to continuous measurement in advance, data output will take place at each specified period of time.

Statistical calculation

With this function, multiple measurements are taken from the same type of workpiece, statistical values are calculated from the measurement results and quality evaluation is executed for each lot.

Data output

It has a standard RS-232C interface unit, allowing data to be output to an external PC or printer. Additionally, it has the standard I/O-Analog output interface that allows the laser scan micrometer to be connected to a sequencer, etc.

Mitutoyo 544-499-1A Specifications

Acceptable Standard of Laser IEC (FDA: 544-499-1A)
Measuring Range 0.04 to 1.0" (0.1 to 25 mm)
Resolution (Selectable) 0.000001 to 0.0005" (0.00001 to 0.01 mm)
Repeatability ±0.045 ?m (diameter 25 mm)
±0.03 ?m (diameter 10 mm)
Linearity at 20°C Entire range: ±0.5 ?m (±20 ?inch)
Narrow range: ±(0.3 + 2.0.1 ?D) ?m
Positional Error ±0.5 ?m (±20 ?inch)
Measuring Region ±0.06 x 1.0" (±1.5 x 25)
Scanning Rate 3200/s
Laser Wavelength 650 nm, visible
Laser Scanning Speed 8898quot;/s (226m/s)
Operating Temperature 32 to 104°F (0 to 40°C)
Operating Humidity 35 to 85% RH (with no condensation)
Weight Measuring unit: 13.2 lbs (6.0 kg)
Signal cable: 1.1 lbs (0.5 kg)

Mitutoyo 544-499-1A Specifications

Acceptable Standard of Laser IEC (FDA: 544-499-1A)
Measuring Range 0.04 to 1.0" (0.1 to 25 mm)
Resolution (Selectable) 0.000001 to 0.0005" (0.00001 to 0.01 mm)
Repeatability ±0.045 ?m (diameter 25 mm)
±0.03 ?m (diameter 10 mm)
Linearity at 20°C Entire range: ±0.5 ?m (±20 ?inch)
Narrow range: ±(0.3 + 2.0.1 ?D) ?m
Positional Error ±0.5 ?m (±20 ?inch)
Measuring Region ±0.06 x 1.0" (±1.5 x 25)
Scanning Rate 3200/s
Laser Wavelength 650 nm, visible
Laser Scanning Speed 8898quot;/s (226m/s)
Operating Temperature 32 to 104°F (0 to 40°C)
Operating Humidity 35 to 85% RH (with no condensation)
Weight Measuring unit: 13.2 lbs (6.0 kg)
Signal cable: 1.1 lbs (0.5 kg)
Shipping & Return
Returns Policy

All returns must be authorized. Items returned prior to authorization will not be accepted. For international customers where applicable, customers must ship any returns to us freight and duty prepaid. Return freight charges for internationsl shippments will be the responsibility of the customer.

Defective new equipment may be returned for warrantyrepair/exchange to us within (5) days of the shipment receipt date. After five (5) days, returns will be handled by direct contact and in accordance with the warranty terms of the item's manufacturer. Items that have malfunctioned due to mishandling, electrical overload, etc., will be subject to repair charge.

Non defective new equipment will be authorized for return within five (5) days of the shipment receipt date if the equipment is still in new, re-sellable condition with the original manual(s), accessories, packing material and carton. We reserve the right to reject returnsin which there is no original packaging, missing accessories, damage or visible signs of usage of the item. A restocking fee of up to 25% of purchase price may apply. Special orders and dangerous goods are non-returnable.

(Do not write anytingon the manufacturer's original package or use as a shipping carton. Include all accessories, manuals and warranties.)

Please, include a copy of the packing list or invoice with a reason for the return. Your return authorization number is valid for thirty (30) days.

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We can ship to both US and Canada. Note that there are restrictions on some products, and some products cannot be shipped to international destinations.

When you place an order, we will charge a flat rate shipping for your items.

Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.

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  • How do I retturn items?
    All returns must be authorized. Items returned prior to authorization will not be accepted. For international customers where applicable, customers must ship any returns to us freight and duty prepaid. Return freight charges for internationsl shippments will be the responsibility of the customer.

    Defective new equipment may be returned for warrantyrepair/exchange to us within (5) days of the shipment receipt date. After five (5) days, returns will be handled by direct contact and in accordance with the warranty terms of the item's manufacturer. Items that have malfunctioned due to mishandling, electrical overload, etc., will be subject to repair charge.

    Non defective new equipment will be authorized for return within five (5) days of the shipment receipt date if the equipment is still in new, re-sellable condition with the original manual(s), accessories, packing material and carton. We reserve the right to reject returnsin which there is no original packaging, missing accessories, damage or visible signs of usage of the item. A restocking fee of up to 25% of purchase price may apply. Special orders and dangerous goods are non-returnable.

    (Do not write anytingon the manufacturer's original package or use as a shipping carton. Include all accessories, manuals and warranties.)

    Please, include a copy of the packing list or invoice with a reason for the return. Your return authorization number is valid for thirty (30) days.

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